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SAFETY PRECASAFETY PRECA
SAFETY PRECASAFETY PRECA
SAFETY PRECA
UTIONSUTIONS
UTIONSUTIONS
UTIONS
INDEXINDEX
INDEXINDEX
INDEX
SET 4703SET 4703
SET 4703SET 4703
SET 4703
MODEL B27B40ZMODEL B27B40Z
MODEL B27B40ZMODEL B27B40Z
MODEL B27B40Z
ZENITHZENITH
ZENITHZENITH
ZENITH
High Voltage Shutdown Test .................. 1
IC Functions ........................................... 4
Important Parts Information ................... 3
Miscellaneous Adjustments .................... 1
Parts List ................................................. 4
Placement Chart ..................................... 1
Safety Precautions .................................. 1
Schematic Component Location ............ 3
Schematic Notes ..................................... 3
Schematics
A/V .................................................. 3
Audio ............................................... 2
PIP IF .............................................. 3
Power Supply .................................. 2
System Control ................................ 3
Television ........................................ 2
Service Mode Adjustment Chart ............ 1
Test Equipment ....................................... 3
Tuner Information .................................. 1
For Supplier AdFor Supplier Ad
For Supplier AdFor Supplier Ad
For Supplier Ad
dress,dress,
dress,dress,
dress,
See PHOSee PHO
See PHOSee PHO
See PHO
TT
TT
T
OFOF
OFOF
OF
AA
AA
A
CT AnnCT Ann
CT AnnCT Ann
CT Ann
ual Indeual Inde
ual Indeual Inde
ual Inde
xx
xx
x
•
ScSc
ScSc
Sc
hematicshematics
hematicshematics
hematics
•
Component locationsComponent locations
Component locationsComponent locations
Component locations
•
PP
PP
P
arar
arar
ar
ts listts list
ts listts list
ts list
Essential coEssential co
Essential coEssential co
Essential co
veravera
veravera
vera
gg
gg
g
ee
ee
e
ff
ff
f
or seror ser
or seror ser
or ser
vicing a televicing a tele
vicing a televicing a tele
vicing a tele
vision receivervision receiver
vision receivervision receiver
vision receiver
......
......
...
MARCH MARCH
MARCH MARCH
MARCH
2003 SET 4703 2003 SET 4703
2003 SET 4703 2003 SET 4703
2003 SET 4703
ZENITHZENITH
ZENITHZENITH
ZENITH
Model B27B40ZModel B27B40Z
Model B27B40ZModel B27B40Z
Model B27B40Z
4703
Technical Service Data
4703
SERSER
SERSER
SER
VICE VICE
VICE VICE
VICE
WARNINGWARNING
WARNINGWARNING
WARNING
Only qualified service technicians who are familiar with safety checks
and guidelines should perform service work. Before replacing parts,
disconnect power source to protect electrostatically sensitive parts. Do
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer
between the line cord and power receptacle.
SERSER
SERSER
SER
VICING VICING
VICING VICING
VICING
THE HIGH THE HIGH
THE HIGH THE HIGH
THE HIGH
VV
VV
V
OLOL
OLOL
OL
TT
TT
T
AA
AA
A
GE AND CRGE AND CR
GE AND CRGE AND CR
GE AND CR
TT
TT
T
Use EXTREME CAUTION when servicing the high voltage circuits. To
discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.
X-RAX-RA
X-RAX-RA
X-RA
Y RADIAY RADIA
Y RADIAY RADIA
Y RADIA
TION AND HIGH TION AND HIGH
TION AND HIGH TION AND HIGH
TION AND HIGH
VV
VV
V
OLOL
OLOL
OL
TT
TT
T
AA
AA
A
GE LIMITSGE LIMITS
GE LIMITSGE LIMITS
GE LIMITS
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable
AC transformer to regulate voltage. In present receivers, many electrical
and mechanical components have safety related characteristics which are
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components.
GENERAL GUIDELINESGENERAL GUIDELINES
GENERAL GUIDELINESGENERAL GUIDELINES
GENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer.
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress.
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARD
Cold LeakaCold Leaka
Cold LeakaCold Leaka
Cold Leaka
gg
gg
g
e Chece Chec
e Chece Chec
e Chec
ks fks f
ks fks f
ks f
or Receiveror Receiver
or Receiveror Receiver
or Receiver
s with Isolated Grs with Isolated Gr
s with Isolated Grs with Isolated Gr
s with Isolated Gr
oundound
oundound
ound
Unplug the AC cord, connect a jumper across the plug prongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the
resistance between the jumped AC plug and any exposed metal cabinet
parts such as antenna screw heads, control shafts, or handle brackets.
Exposed metal parts with a return path should measure between 1M
ohms and 5.2M ohms. Parts without a return path must measure infinity.
Hot LeakaHot Leaka
Hot LeakaHot Leaka
Hot Leaka
gg
gg
g
e Current Chece Current Chec
e Current Chece Current Chec
e Current Chec
kk
kk
k
Plug the AC cord directly into an AC outlet. DO NOT use an isolation
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15µF
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at
least 5000 ohms per volt sensitivity to measure the voltage across the
resistor. Check all exposed metal parts and measure voltage at each point.
Voltage measurements should not exceed .75VAC, 500µA. Any value
exceeding this limit constitutes a potential shock hazard and must be
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
exposed metal part voltage measurement at each point.
The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.
Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.
© 2003
5436 West 78th Street
Indianapolis, IN 46268-4149
Printed in the United States of America 5 4 3 2 1
03PF02083
PP
PP
P
aa
aa
a
gg
gg
g
e 1e 1
e 1e 1
e 1
SET 4703 SET 4703
SET 4703 SET 4703
SET 4703
UPC
HERE
4703
Representative Model
HIGH HIGH
HIGH HIGH
HIGH
VV
VV
V
OLOL
OLOL
OL
TT
TT
T
AA
AA
A
GE SHUTDOGE SHUTDO
GE SHUTDOGE SHUTDO
GE SHUTDO
WN WN
WN WN
WN
TESTTEST
TESTTEST
TEST
Turn receiver on, adjust customer controls for normal operation. Temporarily apply an external bias of
14.0V to the emitter of QX3002. The receiver should lose raster. If the receiver does not lose raster the
shutdown circuit should be repaired. Remove AC power, wait 30 seconds and test for normal operation.
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